The Emergency chlorine scrubber – 68 kg toner is a specialized air pollution control system designed to neutralize accidental chlorine gas leaks from 68 kg chlorine toners used in water treatment plants, chemical facilities, and other industries. It works by capturing and scrubbing chlorine gas using a chemical solution, typically sodium hydroxide (NaOH), which reacts with chlorine to form harmless byproducts.This system ensures rapid containment, preventing toxic gas release into the environment and safeguarding workers and surrounding communities.Emergency chlorine scrubbers are crucial for regulatory compliance and minimizing the risks associated with chlorine gas leaks.
Technical Specification
Parameter
Value
Design basis
As per ACGIH standard
Dimension
5500mm(l)x2450(w)x3000(h)mm
Air handling volume
3000cfm(or)5100cmh
Type
Horizontal wet type packed bed
System pressure drop
140 mm w.c
NaOH concentration
15 - 20%
Removal efficiency
Above 99.999%
Models and Options
MODEL NPBS - 30
1. Air Handling Volume -- 400 CFM
2. Material Of Construction-- PP / FRP / PP+FRP / MS / SS
3. Removal Technique -- Gas – Liquid Mass Transfer and Chemical Absorption
4. Pressure Drop --75 mm W.C.
5. Filter Efficience -- 99%
MODEL NBHF - 45
1. Air Handling Volume -- 1000 CFM
2. Material Of Construction-- PP / FRP / PP+FRP / MS / SS
3. Removal Technique -- Gas – Liquid Mass Transfer and Chemical Absorption
4. Pressure Drop --75 mm W.C.
5. Filter Efficience -- 99%
MODEL NBHF - 60
1. Air Handling Volume -- CFM
2. Material Of Construction-- PP / FRP / PP+FRP / MS / SS
3. Removal Technique -- Gas – Liquid Mass Transfer and Chemical Absorption
4. Pressure Drop --75 mm W.C.
5. Filter Efficience -- 99%
MODEL NPBS - 75
1. Air Handling Volume -- 3000 CFM
2. Material Of Construction-- PP / FRP / PP+FRP / MS / SS
3. Removal Technique -- Gas – Liquid Mass Transfer and Chemical Absorption
4. Pressure Drop --75 mm W.C.
5. Filter Efficience -- 99%
Application
Water treatment plants – Neutralizing accidental chlorine leaks from chlorine tonners used for disinfection.
Sewage treatment plants (STPs) – Controlling chlorine gas release during wastewater disinfection.
Industrial chemical plants – Emergency scrubbing of chlorine from storage or handling areas.
Municipal drinking water facilities – Ensuring worker and public safety in case of chlorine cylinder leakage.
Textile bleaching units – Handling chlorine leaks during bleaching processes.
Paper & pulp industry – Chlorine scrubbing during bleaching and chemical pulping operations.
Swimming pool complexes – Safe handling of chlorine tonners for pool disinfection.
Fertilizer manufacturing plants – Controlling chlorine leaks during production and storage.
Pharmaceutical manufacturing units – Emergency chlorine leak absorption in chemical synthesis operations.
Chlor-alkali industries – Essential safety system for chlorine storage and tonner handling facilities.
Accessories
Spray Nozzles – For uniform distribution of neutralizing liquid inside the scrubber.
Packed Bed Media – Structured or random packing to maximize chlorine absorption efficiency.
Mist Eliminator / Demister Pad – Removes fine liquid droplets from the outlet gas stream.
Recirculation Pump – Circulates scrubbing solution continuously through the system.
Caustic Soda Dosing System – Provides neutralizing chemical (NaOH) for chlorine absorption.
pH Monitoring & Control System – Ensures correct scrubbing liquid chemistry for effective chlorine neutralization.
Gas Detection Sensors (Chlorine Monitors) – Detect chlorine leakage and trigger the scrubber system automatically.
Emergency Power Backup (UPS/Generator) – Ensures scrubber operation during power failure.
Fans / Blowers – Creates suction to draw leaked chlorine gas into the scrubber.
Control Panel / PLC with Alarms – For automatic activation, monitoring, and safety alerts during chlorine leaks.